I am using PowerShell v3 and the Windows PowerShell ISE. I have the following function that works fine:
function Get-XmlNode([xml]$XmlDocument, [string]$Nod
More specifically, what is happening here is that your coding habit of strongly typing $fullyQualifiedModePath is trying to turn the result of the Get (which is a list of objects) into a string.
[string]$foo
will constrain the variable $foo to only be a string, no matter what came back. In this case, your type constraint is what is subtly screwing up the return and making it Object[]
Also, looking at your code, I would personally recommend you use Select-Xml (built into V2 and later), rather than do a lot of hand-coded XML unrolling. You can do namespace queries in Select-Xml with -Namespace @{x="..."}.
What's happening is PowerShell is converting your namespace manager object to a string array.
I think it has to do with PowerShell's nature of "unrolling" collections when sending objects down the pipeline. I think PowerShell will do this for any type implementing IEnumerable (has a GetEnumerator method).
As a work around you can use the comma trick to prevent this behavior and send the object as a whole collection.
function Get-XmlNamespaceManager([xml]$XmlDocument, [string]$NamespaceURI = "")
{
...
$xmlNsManager.AddNamespace("ns", $NamespaceURI)
return ,$xmlNsManager
}