Here is a perplexing issue I am having:
Query: EXPLAIN SELECT id,hostname FROM queue_servers WHERE live=1 id select_type table type possible_keys ke
Have you tried enforcing a particular index for search ? http://dev.mysql.com/doc/refman/5.0/en/index-hints.html
You can tell the DBMS to use a proper index for the query. That should give you predictable behaviour.